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Beyond the Theory of Constraints: How to Eliminate Variation & Maximize Capacity
Author: William A. Levinson

Product Code: 3704
ISBN: 978-1-56327-370-4
Publisher: Productivity Press
Published: 2007
Pages: 256
Binding: Hardcover
Dimensions: 6 X 9 "
Illustrated: No
Weight: 0.00 Ounces
Price: US $40.00

Coming August 3, 2007!
The basic principle of the Theory of Constraints (TOC) is the impossibility of running a balanced factory at 100 percent capacity. Variation in processing and material transfer times is the root cause of longer cycle times and higher inventories, which can hinder the ability to run a factory at full capacity.

In Beyond the Theory of Constraints, William Levinson challenges this basic principle by stating that variation in processing and material transfer times comes from special or assignable causes that can be eliminated through traditional quality management techniques. Even random or common-cause variation can be suppressed through lean manufacturing methods.

This compelling book:

Gives a complete overview of the Theory of Constraints and its impact on engineering and managerial economics.

Illustrates the effect of variation in processing and material transfer times, and shows why this variation prevents achievement of 100 percent utilization.

Describes methods for reducing variation in processing and material transfer times.

Discusses methods for increasing productivity and reducing cycle times - these are useful for elevating the constraint (increasing its capacity) and reduce variation.

This book will teach business executives, managers, and technical professionals, including quality and manufacturing engineers, how to identify and remove variations and maximize capacity to achieve bottom-line results.

Table of Contents

Preface
Chapter 1: The Theory of Constraints
Chapter 2: Production Control: Pull versus Pig-Swallowing
Chapter 3: Variation
Chapter 4: Variation Reduction
Chapter 5: Productivity Improvement
Appendix
Endnotes
Bibliography
Index

Cellular Manufacturing/ Just-In-Time
Made-to-Order Lean: Excelling in a High Mix, Low Volume Environment
Author: Greg Lane
Product Code: 3629
ISBN: 978-1-56327-362-9
Pages: 224
Binding: Paperback
Availability: August 31, 2007
Price: US$50.00
Specifically aimed at manufacturers that have hundreds to thousands of active part numbers, with few (or none) of these parts having ongoing forecasted volumes, and job shops that build only to order. This book is written for plant managers, manufacturing managers, and lean practitioners who find difficulty in applying lean principles in their low-volume plants.
Beyond the Theory of Constraints: How to Eliminate Variation & Maximize Capacity
Author: William A. Levinson
Product Code: 3704
ISBN: 978-1-56327-370-4
Pages: 256
Binding: Hardcover
Availability: August 3, 2007
Price: US$40.00
William Levinson challenges the basic principle of the Theory of Constraints by stating that differences in processing and material transfer times, which can slow down productivity, can be eliminated through traditional quality management techniques and lean manufacturing methods.
Working with Machines: The Nuts and Bolts of Lean Operations with Jidoka
Author: Michel Baudin
Product Code: 3292
ISBN: 978-1-56327-329-2
Pages: 368
Binding: Hardcover
Price: US$55.00
This book provides manufacturing managers and engineers, lean champions and consultants with strategies and tools to make the technical and managerial decisions that turn working with machines into lasting business success.
Cellular Manufacturing: One-Piece Flow for Workteams
Author: Productivity Press Development Team
Product Code: 213X
ISBN: 978-1-56327-213-4
Pages: 96
Binding: Paperback
Price: US$25.00
Introduces production teams to Cellular Manufacturing; a process which involves rearranging traditional operational-based factory layouts into process-based cells that promote a smooth production flow by cutting waste.
Cellular Manufacturing Learning Package: One-Piece Flow for Work Teams Learning Package
Author: Kenichi Sekine
Product Code: 2148
ISBN: 978-1-56327-214-1
Pages: 191
Binding: Learning Package
Price: US$350.00
Cellular manufacturing involves rearranging traditional operation-based factory layouts into process-based cells that promote a smooth production flow by cutting waste.
Equalized & Synchronized Production: The High-Mix Manufacturing System that Moves Beyond JIT
Author: Toshiki Naruse
Product Code: 2520
ISBN: 978-1-56327-252-3
Pages: 313
Binding: Hard Cover
Price: US$58.00
Just-in-Time happens at a different time for each of your customers. The difficult and costly task of meeting the individual production requirements for each customer could threaten your survival. In response to this predicament, Toshiki Naruse developed a new system called Equalized and Synchronized Production (ESP).
Improving Flow: Collected Practices and Cases
Author: Productivity Press Development Team
Product Code: 3322
ISBN: 978-1-56327-332-2
Pages: 160
Price: US$15.00
Readers of this book will learn how to move products and services to the customer quicker while eliminating waste and improving profits.
Just-in-Time for Operators
Author: Productivity Press Development Team
Product Code: 1338
ISBN: 978-1-56327-133-5
Pages: 70
Binding: Paperback
Price: US$25.00
Are you ready to implement a just-in-time (JIT) manufacturing program but need some help orienting employees to the power of JIT? Here is a concise and practical guide to introduce equipment operators, assembly workers, and other frontline employees to the basic concepts, techniques, and benefits of JIT practices.
Lean Assembly: The Nuts and Bolts of Making Assembly Operations Flow
Author: Michel Baudin
Product Code: 2636
ISBN: 978-1-56327-263-9
Pages: 291
Binding: Hard Cover
Price: US$55.00
Lean Assembly is a guided tour of lean manufacturing techniques applied to existing or newly designed assembly facilities. By incorporating many photographs, figures, and tables, the author illustrates the improvements and provides factory personnel engaged in lean initiatives with ideas, solutions, and analytical tools.
Non-Stock Production: The Shingo System of Continuous Improvement
Author: Shigeo Shingo
Product Code: 3470
ISBN: 978-1-56327-347-6
Pages: 479
Binding: Paperback
Price: US$45.00
Now in Paperback
Dr. Shingo pulls together all the pieces of the production puzzle and thoroughly destroys the myth of the inevitability of waste and inventory.
One-Piece Flow (p): Cell Design for Transforming the Production Process
Author: Kenichi Sekine
Product Code: 325X
ISBN: 978-1-56327-325-4
Pages: 308
Binding: Paperback
Price: US$55.00
How do you restructure a traditional production line into a one-piece flow operation based on the demands of the marketplace? By reconfiguring your traditional assembly lines into production cells based on one-piece flow, you can drastically reduce your lead time, staffing requirements, and number of defects. In this comprehensive book, Sekine provides an in-depth examination into the why's and how's of the restructuring process.
Pull Production for the Shopfloor
Author: Productivity Press Development Team
Product Code: 2741
ISBN: 978-1-56327-274-5
Pages: 118
Binding: Paperback
Price: US$25.00
Written at a basic knowledge level for a wide audience, Pull Production for the Shopfloor gives your shopfloor workers the information they need to understand, plan, and implement pull production.
Reorganizing the Factory: Competing Through Cellular Manufacturing
Authors: Nancy Hyer, Urban Wemmerlov
Product Code: 2288
ISBN: 978-1-56327-228-8
Pages: 770
Binding: Hard Cover
Price: US$100.00
Cellular manufacturing principles, applied to either administrative work or production, are fundamental building blocks for lean and quick response organizations. Reorganizing the Factory is the definitive reference book in this important area.
Right-Sized Equipment DVD
Author: Society Of Manufacturing Engineers
Product Code: PUB1R
ISBN: DV06PUB1
Binding: DVD
Price: US$280.00
This DVD gives the viewer an exclusive look into one of the Boeing Company's Commercial Airplane Plant and Integrated Aero Structures business unit to explain how Right-Sized Equipment fits with their Lean journey.
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